Overview

Welcome to Hyrel!

With literally thousands of materials to print on the Hyrel Printer, we have broken down the list of materials into logical groups based on their printing temperature and type of head used to print them.

A quick intro to many of the functions of a Hyrel printer can be found here.

If you are planning on using the heads which photoinitiate crosslinking, make sure you specify the correct wavelength of LED for your material.

A standard material printing data sheet has been created for many of the materials that have been internally tested; you can access this data by clicking here.

Always be sure of what material you are using, and what will be off-gassed.

Our current price list can be found here.

Software and Firmware

Our equipment runs our proprietary Repetrel software and firmware. This was not done to be difficult, but because we didn't want to be restricted by the limitations of other printers. This is how we have the ability to adjust things like the Z position and material flow rate during a print. For a more in-depth look, please see the Repetrel page. To download and install, please see the Software page.

Hardware

There are two categories: Printers and Heads (or Accessories).

Printers

Hyrel Printers are available in the following models: Hydras are our larger, gantry models; Systems are our tabletop, enclosed models; and Engines are the smaller, unenclosed models - available in Standard Resolution (SR) and High Resolution (HR, for bioprinting) versions.

All models use our Repetrel software and any slicer (Slic3r support provided). Each model comes with a Windows PC, either tablet or full desktop style. We operate our print heads via CANbus.

Comparison

Hyrel Printers are compared and contrasted in a table on our Printer_Overview page.

The Hydra Series

The Hydra 16A models have hard resolution (with encoder feedback) of 20 microns in the X and Y, and 0.8 microns in the Z in standard mode. In microstepping mode, we can achieve soft resolution of 4 microns in the X and Y. It comes standard with two tool positions, but can take additional yokes to handle more.

There are three models, as detailed above. The differences are:

• The Hydra 16A-S (standard) has a 250mm Z and stands on the floor, with the following options:
  • Can take a bed at 400x300mm or 600x400mm at 120°C or 200°C, or a sub-ambient bed;
  • Can take the 40W CO2 laser and 5W, 450nm diode laser;
  • Can take the Pick and Place setup; and
  • Can take the 3-Phase and 1-Phase spindle tools.

• The Hydra 16A-T (tall) has a 500mm Z and stands on the floor, with the following options:
  • Can take a bed at 400x300mm or 600x400mm at 120°C or 200°C, or a sub-ambient bed;
  • Can take the 5W, 450nm diode laser (NO CO2 LASER);
  • Can take the Pick and Place setup; and
  • Can take the 3-Phase and 1-Phase spindle tools.

• Overview of the Hydra line

The System 30M, 30, and 23

Systems are enclosed Detailed information is on the Systems page. The System 30M replaced the System 30, which replaced the System 23. For you history buffs and Kickstarters.

• Overview of the System 30

The Engines

Engines are open-air models. Engines can take up to four heads at once, either working cooperatively on a one print, or making duplicate copies of a small print at the same time. Build volume is 200mm x 200mm x 200mm (X/Y/Z). Detailed information is on the Engines page.

Modular Heads

Modular Heads Comparison

The following chart compares and contrasts the various extrusion heads:

Extrusion Heads Comparison

Designation	Image	Material	Viscosity	Power	Volume	Reservoir	Temperature	UV LEDs?	Other
MK1-250		1.75mm Filament	Standard	NEMA 11 1:1	n/a	n/a	Up to 250°C	n/a	For Standard Material
MK1-450		1.75mm Filament	Exotic	NEMA 11 1:1	n/a	n/a	300 to 450°C	n/a	For High-Temp Material
MK2-250		1.75mm Filament	Flexible	NEMA 11 1:1	n/a	n/a	Up to 250°C	n/a	For Flexible Material
HT1-250		1.75mm Filament	Standard	NEMA 17 5.18:1 Higher Torque Available	n/a	n/a	Up to 250°C	n/a	For Standard Material
HT1-450		1.75mm Filament	Exotic	NEMA 17 5.18:1 Higher Torque Available	n/a	n/a	300 to 450°C	n/a	For High-Temp Material
HT3-250		2.85mm Filament	Standard	NEMA 17 14:1 Higher Torque Available	n/a	n/a	Up to 250°C	n/a	For Standard Material
HT3-450		2.85mm Filament	Exotic	NEMA 17 14:1 Higher Torque Available	n/a	n/a	300 to 450°C	n/a	For High-Temp Material
SDS-1		Liquid, Gel	Up to 100,000 cP	NEMA 11 3:1	1cc	Polypropylene	Ambient	Optional ~50 mW	Disposable Reservoir Normal Torque
SDS-05		Liquid, Gel	Up to 100,000 cP	NEMA 11 3:1	05cc	Polypropylene	Ambient	Optional ~50 mW	Disposable Reservoir Normal Torque
SDS-10		Liquid, Gel	Up to 100,000 cP	NEMA 11 3:1	10cc	Polypropylene	Ambient	Optional ~50 mW	Disposable Reservoir Normal Torque
SDS-30		Liquid, Gel	Up to 100,000 cP	NEMA 11 3:1	30cc	Polypropylene	Ambient	Optional	Disposable Reservoir Normal Torque
SDS-30XT		Liquid, Gel	Up to 300,000 cP	NEMA 17 25.9:1	30cc	Polypropylene	Ambient	Optional ~50 mW	Disposable Reservoir Extra Torque
SDS-60		Liquid, Gel	Up to 100,000 cP	NEMA 11 3:1	60cc	Polypropylene	Ambient	Optional ~50 mW	Disposable Reservoir Normal Torque
SDS-60XT		Liquid, Gel	Up to 300,000 cP	NEMA 17 25.9:1	60cc	Polypropylene	Ambient	Optional ~50 mW	Disposable Reservoir Extra Torque
SDS-150XT	50px	Liquid, Gel	Up to 300,000 cP	NEMA 17 25.9:1	60cc	Polypropylene	Ambient	Optional ~50 mW	Disposable Reservoir Extra Torque
DSD-50	50px	Two-part Mixtures	Up to 100,000 cP	NEMA 11 1:1	25cc each part	Polypropylene	Ambient	Optional ~50 mW	Disposable Reservoirs Normal Torque 1:1, 2:1, 3:1 Blend Ratios
SMH-2		Two-part Mixtures	Up to 100,000 cP	NEMA 11 1:1 Gear Ratio	Up to 150cc each part	Depends on feeding heads	Ambient	Optional ~50 mW	*Fed by other heads Variable Blend Ratios
HSD-10-Ardes		Liquid, Gel	Up to 100,000 cP	NEMA 11 1:1	10cc	Polyamide	Up to 100°C	Optional ~50 mW	n/a
HSD-30-BD		Liquid, Gel	Up to 100,000 cP	NEMA 11 3:1	30cc	Polypropylene	Up to 50°C	Optional ~50 mW	Disposable Reservoir Normal Torque
RSD-30-BD		Liquid, Gel	Up to 100,000 cP	NEMA 11 3:1	30cc	Polypropylene	-5°C to 80°C	Optional ~50 mW	Disposable Reservoir Normal Torque
EMO		Liquid, Gel, Paste	Up to 300,000 cP	NEMA 11 19:1, 27:1	25cc	Aluminum	Ambient	Optional ~50 mW	Reusable Reservoir Normal Torque
VOL		Liquid, Gel, Paste	Up to 300,000 cP	NEMA 11 51:1	25cc	Aluminum	Up to 90°C	Optional ~50 mW	Reusable Reservoir Normal Torque
KR2		Paste, Clay, Hot Glue	Up to 1,000,000 cP	NEMA 11 100:1	15cc	Stainless	Up to 180°C	Optional ~50 mW	Reusable Reservoir High Torque
TAM		Paste, Clay, Hot Glue	Up to 1,000,000 cP	NEMA 11 100:1	15cc	Stainless	Up to 270°C	Optional ~50 mW	Reusable Reservoir High Torque
UVP-365 nm		Photoinitiators	n/a	~10 W	n/a	n/a	n/a	365nm	Focusable
UVP-405 nm		Photoinitiators	n/a	~10 W	n/a	n/a	n/a	405nm	Focusable
UVP-450 nm		Photoinitiators	n/a	~10 W	n/a	n/a	n/a	450nm	Focusable
Lasers, 808 nm		Dark, Opaque	Laser	5 W	n/a	n/a	n/a	n/a	5 W, 808 nm
Lasers, 450 nm		Opaque	Laser	6 W	n/a	n/a	n/a	n/a	6 W, 450 nm
Lasers, 10 μm		Translucent	Laser	40 W	n/a	n/a	n/a	n/a	40 W, 10 μm
ST1		Waxes, Plastics LIGHT Drilling	Spindle Tool	n/a	12VDC, 4A, 40W	n/a	n/a	n/a	5,000 (with no load)
ST3		Plastics, Brass LIGHT Machining	Spindle Tool	n/a	48VDC, 8.3A, 400W	n/a	n/a	n/a	12,000 (with no load)

Note, for crosslinking heads, just see the standard heads and add the UV LED mechanism.

For details about Filament-based print heads, please visit our Filament_Heads page.

For details about Reservoir-based print heads, please visit our Reservoir_Heads page.

Nordson and ViscoTec Heads

Some customers have requested that we configure our equipment in such a way that heads from other companies like the Nordson Ultimus V heads or one of the Viscotec Vipro heads.

Yes, Hyrel equipment can accommodate these and other print heads with just a little custom code and a special tool holder. Please contact us if you have any questions at all.

Click image for a larger image.

Other Accessories

Accessories other than print heads are available, some of which take a tool position.

For more details about Lasers, see the Lasers page.

For more details about Spindle Tools and other accessories, see the Other_accessories page.