Difference between revisions of "Reservoir Heads"

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== Research Papers Citing Hyrel Cold and Warm Flow ==
== Research Papers Citing Hyrel Cold and Warm Flow ==


* [https://ieeexplore.ieee.org/abstract/document/8329484/?reload=true UV-curable Ferrite Paste for Additive Manufacturing of Power Magnetics] by a team from [http://vt.edu Virginia Tech]
These are now listed by year '''[[Research_Papers | here]]'''.
* [https://pubs.acs.org/doi/abs/10.1021/acs.jpcc.8b00580 Tailoring the Porosity and Microstructure of Printed Graphene Electrodes via Polymer Phase Inversion] by a team from [http://northwestern.edu Northwestern University]
* [https://static1.squarespace.com/static/59581b474c8b03b8a580b4ae/t/5a5c280bec212d764ffc3203/1515989014007/Bioink+Paper.pdf Injectable Nanocomposite Hydrogels for Cell Delivery and Bioprinting] by a team by a team from three disciplines of [http://www.tamu.edu/ Texas A&M University].
* [https://www.researchgate.net/profile/Manik_Chandra_Biswas2/publication/317318891_Feasibility_of_Printing_3D_Bone_Models_for_Education_at_TUCVM/links/5931e797aca272fc55093f49/Feasibility-of-Printing-3D-Bone-Models-for-Education-at-TUCVM.pdf Feasibility of Printing 3D Bone Models for Education at TUCVM] at [https://www.researchgate.net/ ResearchGate]
* [http://pubs.acs.org/doi/abs/10.1021/acsami.7b13602 Shear-Thinning and Thermo-Reversible Nanoengineered Inks for 3D Bioprinting] in the [http://www.acs.org/content/acs/en.html American Chemical Society's] [http://pubs.acs.org/toc/aamick/current Applied Materials & Interfaces Journal]
* [http://ieeexplore.ieee.org/abstract/document/8095878/ Design and Additive Manufacturing of Multi-Permeability Magnetic Cores], in [http://ieeexplore.ieee.org/xpl/mostRecentIssue.jsp?punumber=8085404 2017 IEEE Energy Conversion Congress and Exposition (ECCE)]
* [http://pubs.acs.org/doi/abs/10.1021/acs.langmuir.7b02540 Nanoengineered Colloidal Inks for 3D Bioprinting] in [http://www.acs.org/content/acs/en.html The American Chemical Society's] [http://pubs.acs.org/journal/langd5 Langmuir]
*[http://pubs.acs.org/doi/abs/10.1021/acsami.7b11851 4D Printing of Liquid Crystal Elastomers] in [http://www.acs.org/content/acs/en.html The American Chemical Society's] [http://pubs.acs.org/journal/aamick ACS Applied Materials & Interfaces]
* [http://pubs.acs.org/doi/full/10.1021/acsami.7b07189 Combustion-Assisted Photonic Annealing of Printable Graphene Inks via Exothermic Binders], by a team from [http://www.northwestern.edu/ Northwestern Univeristy]
* [http://onlinelibrary.wiley.com/doi/10.1002/jbm.a.36184/full In Vitro Evaluation of 3D Bbioprinted Tri-Polymer Network Scaffolds for Bone Tissue Regeneration], by Stephanie Bendtsen and Mei Wei, in The [http://onlinelibrary.wiley.com/journal/10.1002/(ISSN)1552-4965 Journal of Biomedical Materials Research Part A]
* [http://ieeexplore.ieee.org/abstract/document/7999867/?reload=true Self-Actuating 3D Printed Packaging for Deployable Antennas], [http://www.ieee.org/index.html The Institute of Electrical and Electronics Engineers, Incorporated (IEEE)]
* [http://onlinelibrary.wiley.com/doi/10.1002/cctc.201700829/full Enabling Process Intensification via 3D Printing of Catalytic Structures] by Muxina Konarova (and others), [http://uq.edu.au University of Queensland]
* [https://www.futuremedicine.com/doi/abs/10.2217/3dp-2017-0004?journalCode=3dp 3D Bioprinting for Musculoskeletal Applications] by Alexander Popov, Sara Malferrari, & Deepak M Kalaskar in [https://www.futuremedicine.com Future Medicine]
* [http://ieeexplore.ieee.org/abstract/document/7939416/ UV-assisted 3D-printing of Soft Ferrite Magnetic Components for Power Electronics Integration] by Dr. Y. Yan (and others), [http://vt.edu Virginia Tech]
*[http://hyrel3d.net/papers/Alginate_Hydrogels_for_Bone_Tissue_Regeneration.pdf Alginate Hydrogels for Bone Tissue Regeneration] by Stephanie T. Bendtsen of [http://uconn.edu The University of Connecticut]
*[http://iopscience.iop.org/article/10.1088/1758-5090/aa7077/meta Fabrication of Biomimetic Bone Grafts with Multi-Material 3D Printing] by Nicholas Sears et. al., of the [https://engineering.tamu.edu/biomedical Biomedical Engineering Department] of [http://www.tamu.edu/ Texas A&M University].
*[http://hyrel3d.net/papers/Additive_Manufacturing_of_Magnetic_Components_for_Heterogeneous_Integration.pdf Additive Manufacturing of Magnetic Components for Heterogeneous Integration] by Dr. Y. Yan (and others), [http://vt.edu Virginia Tech]
*[http://hyrel3d.net/papers/Tuskegee_Eggshell.pdf Nanoengineered Eggshell–Silver Tailored Copolyester Polymer Blend Film with Antimicrobial Properties] by the [http://www.tuskegee.edu/academics/colleges/ceps/ceps_special_programs/phd_program_in_materials_science_engineering.aspx Department of Materials Science and Engineering] and the Department of Pathobiology, [http://www.tuskegee.edu/academics/colleges/cvmnah/school_of_veterinary_medicine.aspx College of Veterinary Medicine] of [http://www.tuskegee.edu Tuskegee University]
*[http://www.ieeeconfpublishing.org/cpir/UploadedFiles/Additive%20Manufacturing%20of%20Magnetic%20Components%20for%20Heterogeneous%20Integration.pdf Additive Manufacturing of Magnetic Components for Heterogeneous Integration] by Dr. Y. Yan (and others), [http://vt.edu Virginia Tech]
*[https://www.mpif.org/cpmt/studentprojects/Scholar_work_2015-02.pdf Die-Less MIM-style Additive Manufacturing with Controlled Porosity: A Proof of Concept] by the [http://www.lehigh.edu/matsci/ Department of Materials Science and Engineering] of [http://www1.lehigh.edu/home Lehigh University]
*[https://www.dst.defence.gov.au/sites/default/files/events/documents/WCSD%20Presentation.pdf 3D Printed Energetics] by the [https://www.dst.defence.gov.au/research-division/weapons-and-combat-systems-division Weapons and Combat Systems Division] of the [http://defence.gov.au Australian Department of Defense]
*[http://www.anzors.org.au/pdfs/2014-proceedings.pdf Development of 3D printed Ceramic scaffolds for Treatment of Segmental Bone Defects] from [http://sydney.edu.au/engineering/research/centres/biomaterials-tissue-engineering/ The Biomaterials and Tissue Engineering Research Unit] of the [http://web.aeromech.usyd.edu.au/index.php Aerospace, Mechanical and Mechatronic Engineering Department] of [http://sydney.edu.au The University of Sydney]
*[https://www.biomaterials.org/sites/default/files/docs/2015/graduate_abstracts.pdf Graduate Abstract: Dynamic increase in matrix stiffness promotes invasive tumor phenotype in vivo] from multiple organizations, at [https://www.biomaterials.org BioMaterials.org]
*[http://c.ymcdn.com/sites/www.surfaces.org/resource/collection/4423FA75-D640-4955-A412-240A38EF1FAA/2015_Elizabeth_Cosgriffpdf.pdf 3D Printing of High Porosity, Biodegradable Foams with Cure on Dispense] - Presentation by Elizabeth Cosgriff-Hernández of [https://engineering.tamu.edu/biomedical Department of Biomedical Engineering], [http://www.tamu.edu Texas A&M University]
*[http://hyrel3d.net/papers/Design_Meth_Additive_Mfg_Magnetic_Comp_YYan_2017.pdf Design Methodology and Materials for Additive Manufacturing of Magnetic Components] - PhD Thesis of Y. Yan, [http://vt.edu Virginia Tech]
*[http://hyrel3d.net/papers/Sydney_Bioprinting_Presentation.pptx Bioprinting Defined Heterogeneous Cellular Microenvironments] from [http://sydney.edu.au/engineering/research/centres/biomaterials-tissue-engineering/ The Biomaterials and Tissue Engineering Research Unit] of the [http://web.aeromech.usyd.edu.au/index.php Aerospace, Mechanical and Mechatronic Engineering Department] of [http://sydney.edu.au The University of Sydney]
*[http://hyrel3d.net/papers/3D-4D_Printing_and_Stretchable_Conductive_Adhesives.pdf A Novel Approach to Integrating 3D/4D Printing and Stretchable Conductive Adhesive Technologies for High Frequency Packaging Applications]
*[http://hyrel3d.net/papers/Additive_Manufacturing_of_Planar_Inductor.pdf Additive Manufacturing of Planar Inductor for Power Electronics Applications]
*[http://pubs.acs.org/doi/abs/10.1021/nn507488s Bioactive Nanoengineered Hydrogels for Bone Tissue Engineering: A Growth-Factor-Free Approach] in [http://www.acs.org/content/acs/en.html The American Chemical Society's] [http://pubs.acs.org/journal/ancac3 ACS Nano]
*[http://hyrel3d.net/papers/3D_Printed_Scaffolds_to_Repair_Large_Bone_Deficits.pdf Design and Fabrication of 3D Printed Scaffolds with a Mechanical Strength Comparable to Cortical Bone to Repair Large Bone Defects] in [http://www.nature.com/index.html Nature.com's] [http://www.nature.com/srep/ Scientific Reports]
*[http://hyrel3d.net/papers/Eumlsion_Inks_for_3D_Printing.pdf Emulsion Inks for 3D Printing of High Porosity Materials] in the [http://www.frontiersin.org/10.3389/conf.FBIOE.2016.01.02721/2893/10th_World_Biomaterials_Congress/all_events/event_abstract Macromolecular Journals]
*[http://scholar.google.com/scholar_url?url=http://onlinelibrary.wiley.com/doi/10.1002/app.45083/full&hl=en&sa=X&scisig=AAGBfm08tdsc-a6hdNeaw1xB7JInXsZCeg&nossl=1&oi=scholaralrt Influence of Shear Thinning and Material Flow on Robotic Dispensing of PEG] in [http://www.acs.org/content/acs/en.html The American Chemical Society's] [http://pubs.acs.org/journal/ancac3 ACS Nano]


== Settings for Cold and Warm Flow Heads ==
== Settings for Cold and Warm Flow Heads ==

Revision as of 13:27, 10 April 2018

Cold Flow is our term for fluid or emulsified (non-filament-based) materials which are deposited at room temperature, with or without UV Crosslinking.

Warm Flow is our term for fluid or emulsified (non-filament-based) materials which are deposited at elevated temperatures, with or without UV Crosslinking.

Materials for Cold and Warm Flow

Cold and Warm Flow heads are for printing as follows:

  • With pastes, gels, emulsifiables or waxes.
  • At room or elevated temperatures.
  • With or without UV Crosslining.
  • With Hyrel Nozzles (1.5mm, 2mm) or Luer Tips.

The following materials can be printed from Cold Flow heads. Note that more viscous materials may not be suitable for plastic syringes or smaller luer tips.

The following materials can be printed from Warm Flow heads. Note that more viscous materials may not be suitable for plastic syringes or smaller luer tips, or may print more easily at higher temperatures.

Heads for Cold and Warm Flow

Cold Flow is available through the following heads:

Warm Flow is available through the following heads:

EMO-Type Head Comparison
Temperature > Ambient Up to 75°C Up to 100°C Up to 150°C
No Crosslinking EMO-25
SDS-5, -10, -30, -60
SMH-2 		HSD-30 VOL-25 KRA-15
KR2-15
With Crosslinking COD-25
CSD-5, -10, -30, -60 		HCS-30 VCD-25 KCD-15
KC2-15

So, what do these goofy designations actually stand for?

EMO: Emulsifiables at Room Temperature - Low to Medium Viscosity
COD: Emulsifiables T Room Temperature with Crosslink On Demand - Low to Medium Viscosity
VOL: Volcano: Heated (up to 100°C) Emulsifiables - Low to Medium Viscosity
VCD: Volcanic Crosslink on Demand - Low to Medium Viscosity
KRA: Krakatoa: Heated (up to 200°C) Emulsifiables - High Viscosity
KCD: Krakatoic Crosslink on Demand - High Viscosity
KR2: Krakatoa v2: a more robust KRA head with a double gasketed plunger hotter, more viscous Emulsifiables - Very High Viscosity
KC2: Krakatoic Crosslink v2; KR2 with Crosslink - Very High Viscosity
TAM: Tambora: Heated (up to 300°C) Emulsifiables - High Viscosity
TCD: Tamboric Crosslink on Demand - High Viscosity
SDS: Syringe Dispensing System (uses disposable plastic syringes at room temperature) - Low Viscosity
CSD: Crosslinking Syringe Dispensing System - Low to Medium Viscosity
HSD: Heated (formerly Volcanic) Syringe Dispensing System - Low to Medium Viscosity
CHS: Crosslinking Heated (formerly Volcanic) Syringe Dispensing System - Low to Medium Viscosity
DSD: Dual Syringe Dispenser, dispensing two-part mixtures at a fixed ratio - Low to Medium Viscosity
SMH: Static Mixing Head, blending your ratio of material through a baffled nozzle - Low to Medium Viscosity

As of Nov 2016, the latest firmware is 32V, included with Repetrel 2.828.

Research Papers Citing Hyrel Cold and Warm Flow

These are now listed by year here.

Settings for Cold and Warm Flow Heads

Non-Hydra units shipping through spring 2017 ship with Repetrel version 2.x. Hydra units, and other units shipping as of summer 2017 will have version 3.x, and should consult the version 3.x tables, below. All units should be upgraded to 3.x when it is available.

Values for version 2.x will be inicated in this manner.
Values for version 3.x will be inicated in this manner.

Some settings for the EMO-Type heads (like temperature, prime/unprime values) will vary, depending on what material you are printing with. Nozzle diameter should accurately reflect what nozzle you have loaded (1.6mm is default) AND what path width you sliced for. Temperature commands will be ignored by heads with no temperature control. Having said that, below are our default shipping settings.

METAL Reservoir Heads

Settings for Cold and Warm Flow Heads with METAL Reservoirs
Settings EMO, VOL, KRA, COD, VCD, KCD Heads and New KR2
(17mm Tubes, Various Gear Ratios)
19:1 Ratio 27:1 Ratio 51:1 Ratio 100:1 KRA 100:1 KR2
Material
Type Custom Custom Custom Custom Custom
Color (any) (any) (any) (any) (any)
Nozzle 1.600 1.600 1.600 1.600 1.600
Layer 0.300 0.300 0.300 0.300 0.300
Temp Info
Print Temp 35 35 35 35 35
Power Factor 100 100 100 100 100
Minimum 0 0 0 0 0
Maximum 0/100/200 0/100/200 0/100/200 0/100/200 0/100/200
Overrides
Pulses: v2.x 1.6 2.3 4.7 9.0 15.0
Pulses: v3.x 176 256 517 990 1650
Feed Rate % 1.000 1.000 1.000 1.000 1.000
Prime
Please note that Prime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 600 800 1000 4000 6000
Rate 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms) 100 100 100 400 600
Before Tool Change 1 1 1 1 1
Unprime
Please note that Unprime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 500 650 800 3000 5000
Rate 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms): v2.x 100 100 100 300 500
Dwell Time (ms): v3.x -100 -100 -100 -300 -500
Dwell Time (ms) 100 100 100 400 200
After Tool Change 1 1 1 1 1
Offsets
Clone Head Off Off Off Off Off
X 0,000 0,000 0,000 0,000 0,000
Y 0,000 0,000 0,000 0,000 0,000
Z 0,000 0,000 0,000 0,000 0,000
Head Info
Model (varies) (varies) (varies) (varies) (varies)
RTD Type 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD
Motor Current High High High High High
Step Mode Sixteenth Sixteenth Sixteenth Sixteenth Sixteenth
Settings 19:1 Ratio 27:1 Ratio 51:1 Ratio 100:1 Ratio 100:1 KR2
EMO, VOL, KRA, COD, VCD, KCD Heads and New KR2
(17mm Tubes, Various Gear Ratios)

PLASTIC Reservoir Heads

Settings for Cold and Warm Flow Heads with PLASTIC Reservoirs
Settings SDS, CSD, HSD, and CHS Heads
(Various Tube Diameters, Standard Gear Ratios) 		DSD-50 (1:1)
1cc ET 5cc 10cc 30cc 60cc DSD-50
Material
Type Custom Custom Custom Custom Custom Custom
Color (any) (any) (any) (any) (any) (any)
Nozzle 1.600 1.600 1.600 1.600 1.600 1.600
Layer 0.300 0.300 0.300 0.300 0.300 0.300
Temp Info
Print Temp 0 0 0 0*
*35 for HSD 		0 0
Power Factor 100 100 100 100 100 100
Minimum 0 0 0 0 0 0
Maximum 0 0 0 0*
*75 for HSD 		0 0
Overrides
Pulses: v2.x 5.80 0.75 0.58 0.225 0.15 0.15
Pulses: v3.x 10.4 81 62.5 24.3 16.2 16.2
Feed Rate % 1.000 1.000 1.000 1.000 1.000 1.000
Prime
Please note that Prime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 500 200 200 300 500 1
Rate 10,000 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms) 100 100 100 100 100 1
Before Tool Change 1 1 1 1 1 1
Unprime
Please note that Unprime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 400 160 160 225 400 1
Rate 10,000 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms): v2.x 100 100 100 100 100 1
Dwell Time (ms): v3.x -31 -31 -31 -38 -55 -1
After Tool Change 1 1 1 1 1 1
Offsets
Clone Head Off Off Off Off Off Off
X 0,000 0,000 0,000 0,000 0,000 0,000
Y 0,000 0,000 0,000 0,000 0,000 0,000
Z 0,000 0,000 0,000 0,000 0,000 0,000
Head Info
Model (varies) (varies) (varies) (varies) (varies) (varies)
RTD Type 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD
Motor Current High High High High High High
Step Mode Sixteenth Sixteenth Sixteenth Sixteenth Sixteenth Sixteenth
Settings 1cc ET 5cc 10cc 30cc 60cc DSD-50
SDS, CSD, HSD, and CHS Heads
(Various Tube Diameters, Standard Gear Ratios) 		DSD-50 (1:1)
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