Difference between revisions of "Reservoir Heads"

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{| class="wikitable" style="text-align: center;"
{| class="wikitable" style="text-align: center;"
|+ Settings for Cold and Warm Flow Heads with PLASTIC Reservoirs  
|+ Settings for Cold and Warm Flow Heads with PLASTIC Reservoirs  
! rowspan="2" style="width: 15%" | Settings
! rowspan="2" style="width: 10%" | Settings
! colspan="5" | [[SDS]], [[HSD]], and [[RSD]] Heads (with or without COD)<br> (Various Tube Diameters, Standard Gear Ratios)
! colspan="6" | [[SDS]], [[HSD]], and [[RSD]] Heads (with or without COD)<br> (Various Tube Diameters, Standard Gear Ratios)
! colspan="1" | [[DSD-50]] (1:1)  
! colspan="1" | [[DSD-50]] (1:1)  
! colspan="2" | Special (with or without COD)
! colspan="2" | Special (with or without COD)
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! style="width: 10%" | 30cc
! style="width: 10%" | 30cc
! style="width: 10%" | 60cc
! style="width: 10%" | 60cc
! style="width: 10%" | 150cc
! style="width: 10%" | DSD-50
! style="width: 10%" | DSD-50
! style="width: 10%" | [[SDS-10-Ardes]]
! style="width: 10%" | [[SDS-10-Ardes]]
! style="width: 10%" | [[SDS-30XT]]
! style="width: 10%" | [[SDS-30XT]]
|-  
|-  
!colspan="9"| Material
!colspan="10"| Material
|-  
|-  
! Type  
! Type  
| Custom
| Custom
| Custom
| Custom
| Custom
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| (any)  
| (any)  
| (any)  
| (any)  
| (any)
| (any)
| (any)
| (any)
| (any)
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| 1.600
| 1.600
| 1.600
| 1.600
| 4.00
| 1.600
| 1.600
| 1.600
| 1.600
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| 0.300  
| 0.300  
| 0.300  
| 0.300  
| 0.300
| 0.300
| 0.300
| 0.300
| 0.300
| 0.300
| 0.300
|-  
|-  
!colspan="9"| Temp Info
!colspan="10"| Temp Info
|-  
|-  
! Print Temp  
! Print Temp  
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| 0
| 0
| 0
| 0
| 0* <br> *35 for HSD
| 0
| 0
| 0
| 0
| 0
| 0
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|-  
|-  
! Power Factor
! Power Factor
| 100
| 100
| 100
| 100
| 100
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|-  
|-  
! Minimum
! Minimum
| 0
| 0
| 0
| 0
| 0
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| 0
| 0
| 0* <br> *75 for HSD
| 0* <br> *75 for HSD
| 0
| 0
| 0
| 0
| 0
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| 0
| 0
|-  
|-  
!colspan="9"| Overrides
!colspan="10"| Overrides
|-  
|-  
! style="background-color: pink;" | <span style="color: maroon;">'''''Pulses: v2.x (~10nl)'''''</span>
! style="background-color: pink;" | <span style="color: maroon;">'''''Pulses: v2.x (~10nl)'''''</span>
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| style="background-color: pink;" | <span style="color: maroon;">'''''0.225'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''0.225'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''0.15'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''0.15'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''?'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''0.135'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''0.135'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''?'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''?'''''</span>
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| style="background-color: powderblue;" | <span style="color: blue;">'''''30'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''30'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''27'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''27'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''?'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''20'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''20'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''650'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''650'''''</span>
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| 1.000  
| 1.000  
| 1.000  
| 1.000  
| 1.000
| 1.000
| 1.000
| 1.000
| 1.000
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| 1.000
| 1.000
|-  
|-  
|colspan="9"| '''Prime''' <br> ''Please note that Prime values will vary greatly from those shown, depending on the compressibility of your material.''
|colspan="10"| '''Prime''' <br> ''Please note that Prime values will vary greatly from those shown, depending on the compressibility of your material.''
|-  
|-  
! Steps  
! Steps  
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| 150
| 150
| 100
| 100
| ?
| 1
| 1
| 2000
| 2000
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| 10,000  
| 10,000  
| 10,000  
| 10,000  
| 10,000
| 10,000
| 10,000
| 10,000
| 10,000
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|-  
|-  
! Dwell Time (ms)
! Dwell Time (ms)
| 100
| 100
| 100
| 100
| 100
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| 100
| 100
|-  
|-  
|colspan="9"| '''Unprime'''  <br> ''Please note that Unprime values will vary greatly from those shown, depending on the compressibility of your material.''
|colspan="10"| '''Unprime'''  <br> ''Please note that Unprime values will vary greatly from those shown, depending on the compressibility of your material.''
|-  
|-  
! Steps  
! Steps  
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| 120
| 120
| 80
| 80
| ?
| 1
| 1
| 1600
| 1600
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| 10,000  
| 10,000  
| 10,000
| 10,000
| 10,000
| 10,000  
| 10,000  
| 10,000  
| 10,000  
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| style="background-color: pink;" | <span style="color: maroon;">'''''100'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''100'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''100'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''100'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''?'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''1'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''1'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''?'''''</span>
| style="background-color: pink;" | <span style="color: maroon;">'''''?'''''</span>
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| style="background-color: powderblue;" | <span style="color: blue;">'''''-100'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''-100'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''-100'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''-100'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''?'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''-1'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''-1'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''-160'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''-160'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''-100'''''</span>
| style="background-color: powderblue;" | <span style="color: blue;">'''''-100'''''</span>
|-  
|-  
!colspan="9"| Offsets
!colspan="10"| Offsets
|-  
|-  
! Clone Head
! Clone Head
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| Off  
| Off  
| Off  
| Off  
| Off
| Off
| Off
| Off
| Off
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| 0,000  
| 0,000  
| 0,000  
| 0,000  
| 0,000
| 0,000
| 0,000
| 0,000  
| 0,000  
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| 0,000
| 0,000
| 0,000
| 0,000
| 0,000
| 0,000  
| 0,000  
| 0,000  
| 0,000  
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| 0,000  
| 0,000  
| 0,000  
| 0,000  
| 0,000
| 0,000
| 0,000
| 0,000
| 0,000
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| 0,000
| 0,000
|-  
|-  
!colspan="9"| Head Info
!colspan="10"| Head Info
|-  
|-  
! Model
! Model
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| (varies)
| (varies)
| (varies)  
| (varies)  
| (varies) 
| (varies)   
| (varies)   
| (varies)  
| (varies)  
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| None
| None
| None* <br>''*1k PLAT RTD<br>for HSD, RSD''
| None* <br>''*1k PLAT RTD<br>for HSD, RSD''
| None
| None
| None
| None
| None
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| None
| None
|-  
|-  
! rowspan="2" style="width: 15%" | Settings
! rowspan="2" style="width: 10%" | Settings
! style="width: 10%" | 1cc ET
! style="width: 10%" | 1cc ET
! style="width: 10%" | 5cc
! style="width: 10%" | 5cc
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! style="width: 10%" | 30cc
! style="width: 10%" | 30cc
! style="width: 10%" | 60cc
! style="width: 10%" | 60cc
! style="width: 10%" | 150cc
! style="width: 10%" | DSD-50
! style="width: 10%" | DSD-50
! style="width: 10%" | [[HSD-10-Ardes]]
! style="width: 10%" | [[HSD-10-Ardes]]
! style="width: 10%" | [[SDS-30XT]]
! style="width: 10%" | [[SDS-30XT]]
|-
|-
! colspan="5" | [[SDS]], [[HSD]], and [[RSD]] Heads (with or without COD)<br> (Various Tube Diameters, Standard Gear Ratios)
! colspan="6" | [[SDS]], [[HSD]], and [[RSD]] Heads (with or without COD)<br> (Various Tube Diameters, Standard Gear Ratios)
! colspan="1" | [[DSD]]-50 (1:1)  
! colspan="1" | [[DSD]]-50 (1:1)  
! colspan="2" | Special (with or without COD)
! colspan="2" | Special (with or without COD)
|-
|-
|}
|}

Revision as of 21:14, 14 December 2018

Cold Flow is our term for fluid or emulsified (non-filament-based) materials which are deposited at room temperature, with or without UV Crosslinking.

Warm Flow is our term for fluid or emulsified (non-filament-based) materials which are deposited at elevated temperatures, with or without UV Crosslinking.

Materials for Cold and Warm Flow

Cold and Warm Flow heads are for printing as follows:

  • With pastes, gels, emulsifiables or waxes.
  • At room or elevated temperatures.
  • With or without UV Crosslining.
  • With Hyrel Nozzles (1.5mm, 2mm) or Luer Tips.

The following materials can be printed from Cold Flow heads. Note that more viscous materials may not be suitable for plastic syringes or smaller luer tips.

The following materials can be printed from Warm Flow heads. Note that more viscous materials may not be suitable for plastic syringes or smaller luer tips, or may print more easily at higher temperatures.

Heads for Cold and Warm Flow

Cold Flow is available through the following heads:

Warm Flow is available through the following heads:

EMO-Type Head Comparison
Temperature > Down to -5°C > Ambient Up to 75°C Up to 100°C Up to 180°C Up to 250°C
Crosslinking
Optional 		RSD-30 EMO-25
SDS-5, -10,
SDS-30, -60
SMH-2 		HSD-30
VOL-25 		HSD-10 KRA-15
KR2-15 		TAM-15

So, what do these goofy designations actually stand for?

EMO: Emulsifiables at Room Temperature - Low to Medium Viscosity
COD: Emulsifiables T Room Temperature with Crosslink On Demand - Low to Medium Viscosity
VOL: Volcano: Heated (up to 100°C) Emulsifiables - Low to Medium Viscosity
KR2: Krakatoa v2: a more robust KRA head with a double gasketed plunger hotter, more viscous Emulsifiables - Very High Viscosity
TAM: Tambora: Heated (up to 300°C) Emulsifiables - High Viscosity
SDS: Syringe Dispensing System (uses disposable plastic syringes at room temperature) - Low Viscosity
HSD: Heated (formerly Volcanic) Syringe Dispensing System - Low to Medium Viscosity
RSD: Refrigerated Syringe Dispensing System - Low to Medium Viscosity
DSD: Dual Syringe Dispenser, dispensing two-part mixtures at a fixed ratio - Low to Medium Viscosity
SMH: Static Mixing Head, blending your ratio of material through a baffled nozzle - Low to Medium Viscosity

As of May, 2018, for S30 and ESR, the latest firmware is 32V, included with Repetrel 2.865; for EHR and Hydras, the latest firmware is the same, with Repetrel 3.075_A.

Research Papers Citing Hyrel Cold and Warm Flow

These are now listed by year here.

Firmware Versions for Cold and Warm Flow Heads

As of May, 2018, the following versions should be used for Repetrel versions 2.x and 3.x:

Use _TUBES_35K.hex :

  • For all emulsion heads performing prime/unprime actions.
  • For all emulsion heads with COD LED activity on constantly.

Use _TUBES_49V.hex :

  • For all emulsion heads using Clench Valves instead of prime/unprime actions.
  • For all emulsion heads using COD LED activity tied to printing moves only.

Use _FIL_250_PLAT_1A.hex :

  • For heated emulsions heads which don't seem to reach max temperature.

Settings for Cold and Warm Flow Heads

Non-Hydra units shipping through spring 2017 ship with Repetrel version 2.x. Hydra units, and other units shipping as of summer 2017 will have version 3.x, and should consult the version 3.x tables, below. All units should be upgraded to 3.x when it is available. If you run a head with v2 settings on a v3 install, the background will flash red; please make the two changes below:

Values for version 2.x will be inicated in this manner.
Values for version 3.x will be inicated in this manner.

Note that you must flash these settings to the head to make them the new default.

Some settings for the EMO-Type heads (like temperature, prime/unprime values) will vary, depending on what material you are printing with. Nozzle diameter should accurately reflect what nozzle you have loaded (1.6mm is default) AND what path width you sliced for. Temperature commands will be ignored by heads with no temperature control. Having said that, below are our default shipping settings.

METAL Reservoir Heads

Settings for Cold and Warm Flow Heads with METAL Reservoirs
Settings EMO, VOL, KRA, COD, VCD, KCD Heads and New KR2 and TAM
(17mm Tubes, Various Gear Ratios)
19:1 Ratio 27:1 Ratio 51:1 Ratio 100:1 KRA 100:1 KR2, TAM
Material
Type Custom Custom Custom Custom Custom
Color (any) (any) (any) (any) (any)
Nozzle 1.600 1.600 1.600 1.600 1.600
Layer 0.300 0.300 0.300 0.300 0.300
Temp Info
Print Temp 35 35 35 35 35
Power Factor 100 100 100 100 100
Minimum 0 0 0 0 0
Maximum 0/100/200 0/100/200 0/100/200 0/100/200 0/100/200
Overrides
Pulses: v2.x (~10nl) 1.6 2.3 4.7 9.0 15.0
Pulses: v3.x (~1μl) 176 275 517 1000 600
Feed Rate % 1.000 1.000 1.000 1.000 1.000
2.000
Prime
Please note that Prime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 600 800 1000 3000 6000
Rate 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms) 100 100 100 300 600
Unprime
Please note that Unprime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 500 650 800 2500 5000
Rate 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms): v2.x 100 100 100 250 500
Dwell Time (ms): v3.x -100 -100 -100 -250 -500
Offsets
Clone Head Off Off Off Off Off
X 0,000 0,000 0,000 0,000 0,000
Y 0,000 0,000 0,000 0,000 0,000
Z 0,000 0,000 0,000 0,000 0,000
Head Info
Model (varies) (varies) (varies) (varies) (varies)
RTD Type 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD 1k PLAT_RTD
Settings 19:1 Ratio 27:1 Ratio 51:1 Ratio 100:1 Ratio 100:1 KR2, TAM
EMO, VOL, KRA, COD, VCD, KCD Heads and New KR2 and TAM
(17mm Tubes, Various Gear Ratios)

PLASTIC Reservoir Heads

Settings for Cold and Warm Flow Heads with PLASTIC Reservoirs
Settings SDS, HSD, and RSD Heads (with or without COD)
(Various Tube Diameters, Standard Gear Ratios) 		DSD-50 (1:1) Special (with or without COD)
1cc ET 5cc 10cc 30cc 60cc 150cc DSD-50 SDS-10-Ardes SDS-30XT
Material
Type Custom Custom Custom Custom Custom Custom Custom Custom Custom
Color (any) (any) (any) (any) (any) (any) (any) (any) (any)
Nozzle 1.600 1.600 1.600 1.600 1.600 4.00 1.600 1.600 1.600
Layer 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300
Temp Info
Print Temp 0 0 0 0 0 0 0 35 0
Power Factor 100 100 100 100 100 100 100 100 100
Minimum 0 0 0 0 0 0 0 0 0
Maximum 0 0 0 0*
*75 for HSD 		0 0 0 130 0
Overrides
Pulses: v2.x (~10nl) 5.80 0.75 0.58 0.225 0.15 ? 0.135 ? ?
Pulses: v3.x (~1µl) 610 81 62.5 30 27 ? 20 650 200
Feed Rate % 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
Prime
Please note that Prime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 500 200 200 150 100 ? 1 2000 50
Rate 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms) 100 100 100 100 100 100 1 200 100
Unprime
Please note that Unprime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 400 160 160 120 80 ? 1 1600 40
Rate 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms): v2.x 100 100 100 100 100 ? 1 ? ?
Dwell Time (ms): v3.x -100 -100 -100 -100 -100 ? -1 -160 -100
Offsets
Clone Head Off Off Off Off Off Off Off Off Off
X 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000
Y 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000
Z 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000
Head Info
Model (varies) (varies) (varies) (varies) (varies) (varies) (varies) (varies) (varies)
RTD Type None None None None*
*1k PLAT RTD
for HSD, RSD 		None None None 1k PLAT_RTD None
Settings 1cc ET 5cc 10cc 30cc 60cc 150cc DSD-50 HSD-10-Ardes SDS-30XT
SDS, HSD, and RSD Heads (with or without COD)
(Various Tube Diameters, Standard Gear Ratios) 		DSD-50 (1:1) Special (with or without COD)
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